The Macro Bin Restacker is an automated bin handling system designed to receive, organize, and stack bulk produce bins into uniform stacks of 2, 3, or 4 high for efficient downstream handling. Built for seamless integration or standalone operation, it improves material flow, reduces manual handling, and prepares consistent loads for forklift transport.

The system uses a hydraulically powered stacking mechanism and chain conveyor interface to move and position bins with precision and reliability. Incoming single bins are indexed, lifted, and stacked according to operator-selected parameters before being discharged in controlled spacing for pickup. The hydraulic drive system is equipped with overload protection, ensuring safe operation under variable load conditions while maintaining consistent cycle performance.

The Restacker is designed for flexible deployment. It can operate independently with infeed and discharge chain conveyors or integrate directly with upstream equipment such as bin dump systems, allowing freshly emptied bins to be automatically restacked without additional handling steps. This adaptability supports streamlined line layouts and reduced labor requirements in high-throughput facilities.

Control is managed through a PLC-based system that balances automation with operator control. Users can select stack height (2, 3, or 4 bins) and discharge spacing, including grouped outputs for double-wide forklift handling. A touchscreen interface provides access to system status, diagnostics, and operational settings, while dedicated physical controls allow manual override for jogging the machine forward or reverse in the event of a jam or maintenance need.

An integrated photoelectric sensor at the discharge end pauses conveyor movement to create a safe and predictable window for forklift pickup, enhancing operator safety and preventing congestion at the outfeed.

The Macro Bin Restacker is engineered to deliver consistent, organized bin stacking with minimal operator intervention, making it a reliable solution for facilities seeking to optimize bin handling, improve workflow efficiency, and maintain safe, controlled material movement.